PCD Tools: Why They Are Essential For Many Industries Today
Posted on: 1 December 2021
According to the Mohs scale, diamond is the hardest material in the world. That is why experts consider it ideal for essential modern tools like PCD cutters. If you need to know more about PCD cutting tools, this article is for you.
What are PCD Tools?
PCD tools are made from a composite diamond material known as polycrystalline diamond (PCD). Experts get this synthetic diamond material by bonding a substratum of tungsten carbide with unsystematically oriented diamond crystals. The exceptionally abrasive and resistant nature of PCD makes it suitable for various applications, the most significant being the manufacture of cutting tools for metalworking and wood cutting machines like CNC.
Why Use PCD Tools?
Some of the great reasons to use polycrystalline diamond cutting tools include:
1. Increased tool lifespan
Most manufacturers prefer PCD tools because they are durable. Plus, their longevity isn't as affected by the intensity of use. That means, unlike alternatives like solid carbide cutting tools that typically last a few weeks in demanding applications, PCD tools can withstand high production levels for anything ranging from a couple of months to a few years. Therefore, by using them, you avoid excess downtime, which can be a costly problem in high-yield facilities.
2. Consistent results
If your manufacturing industry requires never-failing consistency and accuracy when it comes to results, you can't go wrong with PCD tools. Since the material is durable, any machine using a cutting tool made of polycrystalline diamond stays in optimum condition longer, practically guaranteeing consistent product quality. That, in turn, enables your business to deliver quality and accurate products and components to clients without failure every time they make an order.
3. High-quality surface finish
Metal manufacturers use surface finishing processes to alter the surfaces of items and attain specified properties like tarnish resistance, solderability, and corrosion resistance. And where surface finishing techniques such as grinding, debarring, and honing are concerned, PCD tools produce clean results with great dimensional accuracy. So, when you use PCD tooling, you achieve a high-quality surface finish that eradicates the need for time-consuming and costly secondary surface finishing techniques.
4. Versatility
You can use polycrystalline diamond tooling to machine various non-ferrous materials, including wood, laminated boards, chipboards, and high-density fiberboard. This ultra-hard material is also effective in cutting tools designed for use on abrasive materials such as aluminum alloys, copper, graphite, and bronze. That makes PCD tools indispensable for construction, stone processing, and engineering that need such materials to operate effectively.
Contact a local PCD tools supplier to learn more.
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